Published: 30 June 2013

Optimization of a passenger occupied seat with suspension system exposed to vertical vibrations using genetic algorithms

Amir Afkar1
Ilghar Javanshir2
Mohammad Taghi Ahmadian3
Hossein Ahmadi4
1, 3School of Mechanical Engineering, Sharif University of Technology, Tehran, Iran
2Department of Mechanical Engineering, Urmia University, Urmia, Iran
2, 4, 1School of Automotive Engineering, Iran University of Science and Technology, Tehran, Iran
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Abstract

This paper presents a biomechanical model with seven degrees of freedom as a seated human exposed to vertical vibration. Experimental data is used to find the stiffness and damping parameters of the model. The data includes values of seat to head transmissibility, driving point mechanical impedance and apparent mass. The multi-objective function is used to obtain theoretical results similar to three different experimental cases. The unknown coefficients are calculated by a genetic algorithm. Improved results, in comparison with previous models, are achieved from the presented model. Next, this modified model is assembled on a quarter car and parameters of the cushion and the suspension system are simultaneously optimized. By using a genetic algorithm within a multi-objective function, the parameters of the quarter car model are determined, thereby yielding simultaneous optimization of the transmitted energy from road to passenger's head in the frequency domain and the acceleration of head and the crest factor coefficient in the time domain. Also, car stability is taken into account as a design constraint. The results indicate that by adjusting the parameters of the seat cushion and the suspension system, it is possible to bring about more ride comfort to the passenger.

1. Introduction

Several biomechanical models of human body exposed to vibrations have been developed in recent years. Among all finite element, lumped parameter and multi-body models, lumped parameter models were demonstrated to be the most appropriate. In these models, human body is assumed to be composed of several concentrated masses linked together by some springs and dampers. These models are readily analyzed and can predict the experimental results rather accurately. In what follows, some important works in this field are reviewed.

Wei and Griffin [1] developed 1-DOF and 2-DOF models based on an experimental work by Fairley and Griffin [2]. They used the absolute value and phase angle of the apparent mass to verify their results. The same authors applied the 1-DOF and 2-DOF models to the seat to head transmissibility [3]. Stein [4] developed a 3-DOF model based on the apparent mass of 13 seated individuals. His model incorporated displacement only in the fore-aft or x-direction. The backrest angle was considered to be less than 10. The results were studied for several conditions of contact with the backrest.

Nawayseh and Griffin [5] proposed a 3-DOF biomechanical model which took account of displacements in vertical and horizontal directions, as well as rotation. This model was based on experimental data of apparent masses of 12 people in the frequency range between 2 Hz and 10 Hz along the vertical and horizontal axes. Wan and Schimmels [6] suggested a 4-DOF model for the seated position. This model incorporated four concentrated masses linked together by five pairs of springs and dampers. Later, this model was included in a full car model by Wanger and Liu [7] to study the results of car-human system and ride comfort. Boileau and Rakheja [8, 9] performed extensive experiments and developed a linear 4-DOF model. They used an optimization method to verify their model. Matsumoto and Griffin [10] proposed 4-DOF and 5-DOF models with extensional and torsional springs and dampers. However, these models could not be accurately fit to experimental data. A 6-DOF model was proposed by Muksian and Nash [11] with the interactive forces considered as nonlinear. This model was later modified by Patil [12] by adding a spring and damper under the hip and neglecting the internal forces. Next, this model was included in a tractor-driver system [13, 14] to study its vibration behavior. Qassem [15] developed 11-DOF model for horizontal and vertical vibration of seated men, which was later applied to pregnant women [16]. Based on human model of Patil, it was assumed that any part of a female body has 60 % mass of that part in a male body, while the stiffness and damping coefficients remain the same. Liang and Chiang [17] compared 13 different models with degrees of freedom varying from one to 11 for seated position without backrest. In all of these models, feet were positioned on the vibration plate with acceleration less than 5 m/s2. The frequency range was 0.5-20 Hz. They concluded that the 4-DOF model by Wan and Schimmels [6] could best fit the experimental results. In this paper, a 7-DOF lumped parameter model is developed. Next, in order to find the parameters of the model, a multi-objective optimization problem is solved, so that the error of the predicted results exhibits better accuracy than the best model proposed by Liang and Chiang [17].

The dominant parameters affecting ride comfort are those of the seat cushion and the suspension system. Most of the studies on this subject treat the seat and suspension designs separately [18]. Despite the recent efforts made on this topic, vibrations transmissibility from road to head in frequency domain has not yet been considered as one of the main comfort parameters during the simultaneous optimization of seat and suspension system due to difference in the nature of working domains (time and frequency) [19, 20]. This study, however, integrates both topics into a single problem through a multi-objective optimization [21]. The quarter car and the seat with driver’s body are simply modeled together as a 10-DOF damped spring-mass system to analyze the dynamic response of the human body and the design of seat and suspension system optimally to get the best performance of the driver subjected to whole body vibration.

Both optimization problems of the 7-DOF human model and the model of seat cushion and the suspension system are treated by genetic algorithm, which is a powerful tool for solving optimization problems and is now widely used in engineering applications [22-24]. The available conventional optimization methods are not suitable for optimization of problems containing complex and lengthy equations with a number of unknown parameters. GA is a strong method in simultaneous optimization of different parameters, in solving problems containing numerous variables and also in finding global optimum ones. Therefore, it has been widely used in engineering applications.

2. Human body modeling

2.1. Method for 7-DOF model construction

To construct this model, the experimental results given by Boileau [8] were used. These are very important results which had been used in several consequent works [17, 25]. Data consists of apparent mass of the whole body, driving point mechanical impedance and seat to head vibration transmissibility in the frequency domain. In addition, this data is obtained for vertical vibration in the seated position without backrest support. The proposed model is illustrated in Figure 1. As it can be seen, this model is composed of seven concentrated sprung masses which are linked by dampers. Vertical vibrations are transmitted to the body from the seat at the bottom.

Considering the spring and damper links between the masses, the linear equations governing this system in the time domain are as follows:

1
m1z¨1+c2(z˙1-z˙2)+k2(z1-z2)+c6(z˙1-z˙6)+k6(z1-z6)+c1z˙1+k1z1=c1z˙c+k1zc,
2
m2z¨2+c2(z˙2-z˙1)+k2(z2-z1)+c3(z˙2-z˙3)+k3(z2-z3)=0,
3
m3z¨3+c3(z˙3-z˙2)+k3(z3-z2)+c4(z˙3-z˙4)+k4(z3-z4)=0,
4
m4z¨4+c4(z˙4-z˙3)+k4(z4-z3)+c5(z˙4-z˙5)+k5(z4-z5)=0,
5
m5z¨5+c5(z˙5-z˙4)+k5(z5-z4)+c56(z˙5-z˙6)+k56(z5-z6)=0,
6
m6z¨6+c6(z˙6-z˙1)+k6(z6-z1)+c56(z˙6-z˙5)+k56(z6-z5)+c7(z˙6-z˙7)+k7(z6-z7)=0,
7
m7z¨7+c7(z˙7-z˙6)+k7(z7-z6)=0,

where mi represents the masses zi, z˙i and z¨i represent the displacements, velocities and accelerations in the vertical direction, respectively, for i= 1, …, 7. Also, ci and ki, for i= 1, 2, 3, 4, 5, 56, 6, 7 stand for damping and stiffness coefficients in the model. zc and z˙c show the displacement and velocity of the seat and are considered as the input of the system.

Fig. 1Biomechanical model of human body

Biomechanical model of human body

As mentioned before, the experimental results consist of three types of data. The most important one in ride comfort of the passenger is seat to head transmissibility. This parameter is the ratio of acceleration of head to that of the seat for any frequency. For the proposed model, this parameter is given by the following equation:

8
STH=STHjω=z¨7jωz¨cjω=jω2Z7jωjω2Zcjω=Z7jωZcjω,

in the above equation, z¨c is the acceleration of the seat and z¨7 is that of head. Also, ω shows the frequency as in the 7-DOF model.

The second parameter that should be considered is driving point mechanical impedance. This parameter is defined as the ratio of the excitation force at the seat to the velocity of the seat. This parameter for the proposed model is given by:

9
DPM=DPMjω=Fjωz˙cjω=k1+jωc1Zcjω-Z1jωjωZcjω,

where F(jω) is the excitation force applied to the seat.

The last parameter to be considered is the apparent mass which has been studied in almost every work on the human body vibration. Apparent mass of the human body is obtained as the ratio of the excitation force at the seat to the acceleration of the seat, and is given by:

10
AP=APjω=Fjωz¨cjω=k1+jωc1Zcjω-Z1jωjω2Zcjω.

Laplace transform of equations (1) through (7) in the matrix form is:

11
m1s2+c1+c2+c6s+k1+k2+k6-c2s-k20-c2s-k2m2s2+c2+c3s+k2+k3-c3s-k30-c3s-k3m3s2+c3+c4s+k3+k400-c4s-k4000-c6s-k600000
00-c6s-k6000-c4s-k400m4s2+c4+c5s+k4+k5-c5s-k50-c5s-k5m5s2+c5+c56s+k5+k56-c56s-k560-c56s-k56m6s2+c56+c6+c7s+k56+k6+k700-c7s-k7
00000-c7s-k7m7s2+c7s+k7Z1Z2Z3Z4Z5Z6Z7=c1s+k1000000Zc.

Replacing s by jω and making further simplifications, it follows that:

12
[[K]-ω2[M]+jω[C]][Z(jω)]=[F(jω)]=[B]Zc(jω),

hence:

13
[Z(jω)]=[[K]-ω2[M]+jω[C]]-1[B]Zc(jω)=[A]Zc(jω),

where [A7×1] is a column vector whose elements represent the ratio Zi(jω)/Zc(jω) for i= 1, …, 7 . Having found these ratios, equations (8), (9) and (10) can be solved.

Error in seat to head transmissibility in sitting position is defined as:

14
J1=i=1N(STHExperimental(f(i))-STHModel(f(i)))2,

where STHExperimental(f(i)) and STHModel(f(i)) show the seat to head transmissibility at the ith point respectively given by experimental data and the proposed model in equation (8), N is the number of points in the frequency domain. While it might be argued that a larger number of points results in better accuracy it can be verified that if N becomes too large, accuracy will not be enhanced.

Error in driving point mechanical impedance of the human body in the sitting position is defined as:

15
J2=i=1N(DPMExperimental(f(i))-DPMModel(f(i)))2,

where DPMExperimental(f(i)) and DPMModel(f(i)) show the seat to head transmissibility at the ith point respectively given by experimental data and the proposed model in equation (9).

Also, error in the apparent mass of the human body in the sitting position is defined as:

16
J3=i=1N(APExperimental(f(i))-APModel(f(i)))2,

where, as before, APExperimental(f(i)) and APModel(f(i)) show the seat to head transmissibility at the ith point respectively given by experimental data and the proposed model in equation (10).

Next, in order to simultaneously optimize the objective functions, the global criterion method is used by writing [21, 27]:

17
J7DOF Model=i=13Ji*-JiJi*2,

where Ji* is the optimum value of the ith objective function.

The parameters of the 7-DOF model, including ki, ci for i= 1, 2, 3, 4, 5, 56, 6, 7 and mi for i= 1, …, 7 are calculated by minimizing J7DOF Model. This optimization problem is solved by a genetic algorithm, which is capable of solving such problems with a large number of parameters subject to some constraints.

To that end, first, based on equation (14), the minimum value for J1 is obtained. This means that seat to head transmissibility of the model is in good agreement with that from the experimental data. The minimum value of J1 is then called J1*. The same process is performed for J2 and J3 respectively based on equations (15) and (16); the corresponding minimum values are called J2* and J3*. Finally, by using Ji* the overall error is minimized based on equation (17). The values obtained for the unknown parameters will fully determine the proposed model.

Fig. 2 shows the flowchart of the parameters search process with genetic algorithm. The GA parameters for optimizing are considered as shown in Table 1. In order to perform optimization using GA, objective function, variables and objective function constraints should be defined [25].

Table 1The GA parameters

Type/value
Parameter
Double vector
Population function
20000
Number of generation
Uniform
Selection function
Uniform / 2.5 %
Mutation
Two point
Cross over

3. Results and discussion of human body modeling

In this section, some results obtained from the proposed 7-DOF model are presented. It is to be noted that one linear constraint had to be considered in the optimization problem. This constraint guaranteed that the total mass of the model was equal to 60.7±0.2 kg according to the experimental data [8]. In Table 2, the calculated parameters are given as well as the total mass of the model.

It can be noticed that k5 and c5 are very large numbers leading to the conclusion that m4 and m5 can be regarded as a single rigid mass. In fact, the resulting 6-DOF model is as accurate as the 7-DOF one.

As mentioned before, by comparing 13 previous models with degrees of freedom varying from 1 to 11, Liang and Chiang [17] argued that the 4-DOF model proposed by Wan and Schimmels [6] shows the best agreement with experimental data given by Boileau [8]. In the following figures, experimental data is compared with the results given by both the 7-DOF model presented here and the model of Liang and Chiang, thereby verifying the accuracy of the proposed model.

Fig. 3 shows the seat to head transmissibility in the frequency range of 0-20 Hz. A peak is observed at 5 Hz for both the experimental data and the 7-DOF model. Our proposed model exhibits excellent agreement with the experimental data in the whole frequency domain, in contrast with the model of Wan and Schimmels, whose results coincide with that only in the frequency domain between 6 Hz and 12 Hz. This shows an obvious improvement in accuracy of prediction of seat to head transmissibility.

In Fig. 4, the driving point mechanical impedance is illustrated in the frequency range of 0-20 Hz.

Again, a peak is observed at 5 Hz for the experimental data. For the 7-DOF model this peak is shifted to 5.3 Hz, while it occurs at about 7 Hz for the 4-DOF model. A smaller peak is also observed in Fig. 3, which is absent in the results from the 4-DOF model. For this factor, too, an excellent agreement is observed between the experimental data and the proposed model.

Fig. 2Flowchart of model parameter search

Flowchart of model parameter search

In Fig. 5, the apparent mass of the whole body is plotted in the frequency range of 0-20 Hz. As before, the 7-DOF model is able to accurately reproduce the experimental data, although for frequencies below 4 Hz some errors can be observed.

Finally, natural frequencies of this model within the 0-20 Hz range are also obtained and tabulated in Table 3.

Table 2Calculated values for parameters of the proposed 7-DOF model

Parameters
Values
Parameters
Values
c1 (Ns/m)
1.0978×104
k1 (Ns/m)
574.2212
c2 (Ns/m)
2.3653×103
k2 (Ns/m)
0.1490
c3 (Ns/m)
495.1565
k3 (Ns/m)
6.6585×104
c4 (Ns/m)
5.0393×10-4
k4 (Ns/m)
6.3242×103
c5 (Ns/m)
4.1231×1011
k5 (Ns/m)
3.4075×1010
c56 (Ns/m)
379.1508
k56 (Ns/m)
1.4303×104
c6 (Ns/m)
560.0356
k6 (Ns/m)
6.1678×104
c7 (Ns/m)
0.0425
k7 (Ns/m)
1.2748×105
m1 (kg)
27.23
m5 (kg)
32.76
m2 (kg)
5.92
m6 (kg)
6.82
m3 (kg)
0.455
m7 (kg)
5.45
m4 (kg)
1.36
mtotal (kg)
80

Fig. 3Seat to head transmissibility of human body

Seat to head transmissibility of human body

Fig. 4Driving point mechanical impedance of human body

Driving point mechanical impedance of human body

Fig. 5Apparent mass of human body

Apparent mass of human body

Table 3Natural frequencies of human body model within the 0-20 Hz range

Frequency (Hz)
Mode number
0.49
1
3.04
2
6.93
3
16.75
4
17.44
5

4. Quarter car with passenger modeling

4.1. Method for optimization of seat and suspension system

The model of quarter car in combination with the above optimized model representing the driver is depicted in Fig. 6. In the model, it is assumed that the tire is always in contact with the road during the motion, and it is treated as a linear spring with a constant of ku. The constants mu and mv are the sprung and unsprung mass of the vehicle, Also mcis the cushion mass of the seat. cv and kv are the constants representing, respectively, the damping and spring coefficients of the suspension. Elastic properties of the cushion are also modeled as a spring and a damper with respective constants of kc and cc. The driver is represented by a 7-DOF lumped mass system. Finally, zv and zu are the sprung and unsprung mass displacements measured from static equilibrium positions while zr is the road profile.

The dynamic equations of motion for the system can be described by the following differential equations together with equations (1) to (7) from their static equilibrium positions:

18
muz¨u=cv(z˙v-z˙u)+kv(zv-zu)+ku(zr-zu),
19
mvz¨v=cv(z˙u-z˙v)+kv(zu-zv)+cc(z˙c-z˙v)+kc(zc-zv),
20
mcz¨c=cc(z˙v-z˙c)+kc(zv-zc)+c1(z˙1-z˙c)+k1(z1-zc).

The quantities used in the simulations for sprung and unsprung masses are as follows: mv=240 kg,mu=36 kg,cv=980 Ns/m,kv=16000 N/m and ku=160000 N/m [28]. The mass, stiffness and damping of cushion used for this model are mc= 27 kg, kc=73200 N/m and cc=357 Ns/m [29]. In order to write the GA program in MATLAB according to the work by Wan, the stiffness and damping of the cushion are varied in the range kc={2500, 20000} N/m and cc={130, 1650} Ns/m [18].

The amount of energy transmitted to the body from the road irregularities is an important factor of ride comfort [30]. Investigations show that the vibrations mostly affect the head and upper torso of the passenger. Transmissibility from road input to the head is defined as below:

21
Hω=Hjω=Lz¨7tz¨rtSjω=Z7jωZrjω,

the transmitted energy may be calculated by integrating transmissibility versus frequency. Equations (1) through (7) and Equations (18) through (20) can also be solved in the time domain. This is simply done by writing them in state space form and using software such as MATLAB. It is evident that a reduction in the acceleration of the head and also the CF coefficient result in better ride comfort, especially when the passenger is exposed to vibrations for long periods of time [31]. In this work, a bump function is considered for zr:

22
zr=0.1sin2(2πt).

Fig. 6Quarter car model with driver

Quarter car model with driver

As in the case of the aforementioned 7-DOF model of human body, a multi-objective function optimization problem is to be solved here, where the individual objectives can be expressed as:

23
JH=0fHdf,
24
JA=0(z¨2)2dt,
25
JCF=z¨2maxz¨2rms=z¨2max1T0Tz¨2dt.

The optimum solution J* is obtained by minimizing the global criterion Jmixed, which is the square sum of the relative deviation of each objective functions from those of isolated solutions [21, 27], as:

26
Jmixed=i=13Ji*-JiJi*2, for i=H,A and CF,

where Ji* is the isolated solution with respect to the ith objective function. A program in MATLAB is written to minimize Jmixed by a genetic algorithm.

Fig. 7Transmissibility between the road and head

Transmissibility between the road and head

Fig. 8Head acceleration under bump as the road input

Head acceleration under bump as the road input

Fig. 9Sprung mass acceleration under bump as the road input

Sprung mass acceleration under bump as the road input

Table 4Optimized and un-optimized seat and suspension parameters

Parameters
Un-optimized
Optimized
kv (N/m)
16000
9893.7
cv (Ns/m)
980
1482.9
kc (N/m)
37200
3532.1
cc (Ns/m)
357
201.56

4.2. Results and discussion of quarter car with passenger modeling

In this section, the results of optimization of the cushion and the suspension system are illustrated. These results for the system parameters are tabulated in Table 4 together with the values from [28, 29].

Fig. 7 illustrates the transmissibility between the road and head in the frequency domain. An evident reduction in the transmitted energy with respect to an already known data is observed. The reduction in transmissibility becomes more considerable for frequencies grater than 1 Hz.

Fig. 8 depicts the acceleration of head in the time domain produced by a bump which lasts for 5 sec. A comparison between optimized and un-optimized models shows a considerable improvement. It is to be noted that acceleration is an important cause of damages to the passenger, and its reduction improves the ride comfort [30].

The displacements of the sprung mass for the optimized and un-optimized cases are compared in Fig. 9. It is observed that the displacement for the optimized case is reduced.

The equations are once again solved for another input with optimized and un-optimized parameters. A sinusoidal input is selected as:

27
zr=0.001sin(11t).

Again the acceleration of the head of the passenger and the displacement of the sprung mass are plotted against time (Figs. 10-11). Both of these plots reveal a reduction in the mentioned quantities corresponding to the optimized parameters in comparison with those corresponding to the un-optimized parameters.

Fig. 10Head acceleration under sinusoidal input from road

Head acceleration under sinusoidal input from road

Fig. 11Sprung mass acceleration under sinusoidal input from road

Sprung mass acceleration under sinusoidal input from road

5. Conclusions

Due to its appropriate structure and unique arrangement of masses, springs and dampers, the 7-DOF model proposed in this paper could predict the experimental results accurately. This model demonstrates an obvious improvement with respect to previous models. The global criterion method was used to solve a multi-objective optimization problem. A genetic algorithm was also applied to identify the unknown parameters of the model. Modal analysis was performed to determine the natural frequencies of the model. Ride comfort is improved if the human body is prevented from being exposed to these frequency ranges. The proposed model can also be used to simulate and control the vibrations of passengers in a full car model. The results of optimized quarter car model clearly indicate that the multi-objective function optimization considerably improves the ride comfort of the car. The reduction of transmitted energy from road to passenger in a wide range of frequencies enhances the ride comfort of the passenger and reduction of vertebrae injuries. Reducing the head acceleration and the CF coefficient is an important outcome of this work and leads to improvement in ride comfort. Reduction in the displacement amplitude of the sprung mass due to the road irregularities clearly indicate that this method preserves the stability of the vehicle. Moreover, using the optimized values for the stiffness and damping coefficients decreases fatigue of the car body under vibratory loads. Although GA is a powerful tool for solving complex optimization problems it requires lengthier calculations. Finally, if a more complex model of the vehicle is considered, the method of multi-objective function optimization may be used for industrial purposes with high efficiency. The method developed in this work can be used in order to decrease NVH and improve ride comfort in railway, marine and aviation industries.

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About this article

Received
24 September 2012
Accepted
04 June 2013
Published
30 June 2013
Keywords
human body model
quarter-car model
vertical vibration
genetic algorithm
multi-objective optimization