Published: 28 June 2021

Application of machine learning method to control the vibration of the car’s suspension system

Huaxiang Zhou1
Vanliem Nguyen2
Renqiang Jiao3
Yuan Huan4
1, 2, 3, 4School of Mechanical and Electrical Engineering, Hubei Polytechnic University, Huangshi, 435003, China
1, 2, 3, 4Hubei Key Laboratory of Intelligent Conveying Technology and Device, Hubei Polytechnic University, Huangshi, 435003, China
Corresponding Author:
Vanliem Nguyen
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Abstract

A machine learning method (MLM) developed based on fuzzy logic control (FLC) has been proposed to control the vibration of the car’s suspension systems. To apply the MLM, a quarter car model with two degrees of freedom has been established via MATLAB/Simulink. The reduction of the vertical car body’s acceleration response is the objective function. Through FLC’s logic rule and data maps of the different road surfaces, the MLM of ANFIS has been trained via its self-learning process to control the car’s suspension system. The result indicates that the vibration response of the car’s suspension system controlled by both FLC and MLM is reduced in comparison without the control. Particularly, the MLM has an obvious effect on reducing the acceleration response of the car body under different excitations of the road surface in comparison with the FLC. Consequently, the car’s suspension system controlled by the MLM could further enhance the car’s ride comfort compared to the traditional control methods.

1. Introduction

To enhance the vehicle’s ride comfort, the combined control methods have been developed and applied to control the vehicle’s suspension systems, such as the optimization of the fuzzy logic control (FLC) by using the genetic algorithm (GA), Skyhook-Neuro fuzzy controller, Hinf-FLC controller, or combined FLC and PID controller [1-3]. Results indicated that the performance of the vehicle’s suspension system controlled by the combined controls was better than the single controls to improve the ride comfort of vehicles, especially, with some control methods combined by FLC. However, the effectiveness of the FLC was strongly dependent on FLC’s rule which was established via designer’s experience. In order to solve this problem, based on the multi-objective optimizations of the GA, the optimization of the control rules of the FLC had been researched and applied to the cab’s isolation systems of the vibratory rollers and the heavy trucks [4-7]. Results showed that the optimal control methods had an obvious effect on reducing the acceleration response of the vehicles in comparison without the optimization. However, the researches also showed that the optimal controls were only effective when the vehicle working on one operating condition, the effectiveness of the optimal controls had been limited when the vehicle working conditions had been changed.

Nowadays, the machine learning technology (MLM) had being interested by researchers [8-10]. Based on the ANFIS tool of MATLAB, a self-learning algorithm could be developed via FLC’s rule and in-outputs of the vehicle model to better control the ride comfort of vehicles as well as limit disadvantages of optimal controls. However, this issue has not yet concerned by the researchers. Thus, a quarter car vibration model with two DOF has been established via MATLAB/Simulink. The MLM developed based on the FLC is then researched and applied to control the vibration of the car’s suspension systems. The performance of the MLM evaluated via the reduction of the vertical car body’s acceleration response is the objective function of this study.

2. Method

2.1. Dynamics model of the quarter cars

A quarter car model with two degrees of freedom including a car body mass (mb/kg); a suspension system characterized by a passive damping coefficient (c/Ns.m-1), control damping coefficient (cctrt/Ns.m-1), and a stiffness coefficient (k/N.m-1); a car’s axle mass (ma/kg); and a vibration excitation of the road surface (q/m) are defined as in Fig. 1. Herein, zb and za are two degrees of freedom of the vertical vibration of the car’s body and axle, kt is the stiffness coefficient of the car’s wheel (N.m-1).

Fig. 1The car’s dynamics model

The car’s dynamics model

Based on car’s vibration model in Fig. 1, its vibration equations has been described as in Eq. (1):

1
mbz¨b+(c+cctrl)(z˙a-z˙b)+k(za-zb)=0,maz¨a-c+cctrlz˙a-z˙b-kza-zb=ktq-za.

2.2. Excitations of the car’s model

In order for the MLM to learn FLC’s control rules and effectively control a car’s suspension system under the different operating conditions, a map of the different data of road surfaces should be established. In this study, the different data of road surfaces including the random, bump, and harmonic road surfaces are applied as follows:

Random road surface: According to the ISO-8068 [11], the two road surfaces of level A and B are given as the car’s excitations as follows:

2
q˙t+δv2qt=δSfv×wt,

where Sf the spectral density of the road established in a frequency range f and speed of cars [4-5], wt is defined as the random function of white noise with a road’s spatial frequency δ.

Two types of Sf of random road levels A and B according to the ISO are then chosen and simulated the result. The random road excitation is described as follows:

3
q(t)=Level B,t10 s,Level A,10<t20 s.

Bump property of road surface: The bump property of the road surface has been defined by:

4
q(t)=0.06cosωt,0t2.5,0,else,

where ω=2πv/S in which S is defined as the wavelength of road surface and v is the car speed.

Harmonic road surface: The excitation of the harmonic function is given by [11]:

5
qt=Aisinωt, A1=0.015,A2=0.02,t10,10<t20,

where ω=2πf=2πv/S.

The vibration excitations of the road surface defined in Eqs. (3-5) is then computed and selected as the input values for the model of cars to control the FLC and MLM via the MATLAB/Simulink software.

3. Fuzzy logic control and machine learning method

3.1. Fuzzy logic control

The FLC’s structure includes an fuzzification interface, FIS, and defuzzification interface. The crisp values of FLC is transformed by linguistic variables (LV), then, the fuzzy inference system’s inference rules is applied to solve the if-then of FLC, then, LV is transformed back to crisp values via the physical values to control the system [12-14]. To apply the FLC on the car model, e=za-zb (relative displacement) and ec (relative velocity) of the car’s suspension are two input data and the cctrl is the output value of the FLC. The linguistic variables and FLC’s values have been listed in Table 1, and FLC’s control rules are given in Table 2.

Table 1Linguistic variables and values

LV
e
ec
LV
cctrl(kNs/m)
PB
0.20
0.3
u0
1.0
PM
0.15
0.2
u1
1.5
PS
0.10
0.1
u2
2.0
Z
0
0
u3
2.5
NS
–0.10
–0.1
u4
3.0
NM
–0.15
–0.2
u5
3.5
NB
–0.20
–0.3
u6
4.0

Table 2Control rules of the FLC [7]

cctrl
ec
NB
NM
NS
Z
PS
PM
PB
e
NB
u5
u5
u4
u3
u2
u3
u4
NM
u4
u4
u5
u3
u2
u2
u5
NS
u3
u3
u2
u0
u1
u2
u3
Z
u2
u1
u0
u0
u1
u3
u4
PS
u1
u2
u1
u2
u3
u4
u4
PM
u4
u2
u2
u3
u5
u6
u5
PB
u3
u4
u2
u4
u4
u6
u6

In Table 1, the linguistic variables are defined by positive big (PB), positive medium (PM), positive small (PS), zero (Z), negative small (NS), negative medium (NM), negative big (NB). Based on the control rules in Table 2, forty-seven rules of if-then in FIS is given as follows:

1. If e= PB and ec= PB then cctrl=u0;

2. If e= PB and ec= PM then cctrl=u1;

...

49. If e= NB and ec= NB then cctrl=u6;

The centroid method of Madani [6, 15] has been used to compute the FIS. Based on the control results of the FLC, the MLM is then used to learn the control rules of the FLC and applied to control the car’s suspension system.

3.2. Machine learning method

The FLC’s effectiveness is only obtained on a condition of the road surface. In the actual operation condition of the cars, the random road surface of ISO levels A or B, or the bump and harmonic road surfaces can randomly appear, thus, the FLC’s effectiveness is limited. Through data maps of different road surfaces and FLC’s logic rules, a learning technique in ANFIS [9, 10] has been then used to control the car’s suspension system, as shown in Fig. 2.

In ANFIS, the input signals a is defined by X=x1,x2,,xaT and an output signal of y is:

6
y=Fn=1aγnxn-α,

where γn are weights, F is the trigger function, and α is the neural-activation-threshold.

Fig. 2Control algorithm flowchart and computational model

Control algorithm flowchart and computational model

In this study, based on the different road surfaces, control rulers of the FLC, and the car’s model, the data maps of the input signals “x1=ec and x2=e" and output signal y=cctrl are computed. An ANFIS has then applied to calculate the adaptive damping coefficient y=cctrlvia the training and machine learning of the MLM [16], shown in Fig. 3(a). Based on the car’s parameters including mb= 282 kg, ma= 45 kg, k= 17900 (N/m), kt= 165790 (N/m), c= 1000 (Ns/m), the car’s speed 20 m.s-1, and parameters of the MLM including the number of constituent rules of 3, training method of Hybrid, error of training 10-5, and learning time of 102, the training result has been shown in Fig. 3(b) and it is then applied to MLM to control car’s suspension system model.

Fig. 3Neuro-fuzzy control model and training result

Neuro-fuzzy control model and training result

a) Neuro-fuzzy control

Neuro-fuzzy control model and training result

b) Training process result

4. Analysis results

Under random road surface: Based on the car’s operating parameters and the different road surfaces, a random road excitation in Eq. (3) is simulated and plotted in Fig. 4(a). Under the random excitation in Fig. 4(a), the acceleration response of the car’s body is plotted in Fig. 4(b).

The results show that the acceleration response of the vertical car’s body with the FLC and MLM is significantly reduced in comparison with the passive suspension. Besides, the comparison result between the FLC and MLM in the same Fig. 4(b) shows that the acceleration response of the car’s body with the MLM is better than that of the FLC under a simulation condition. This means that the car’s ride comfort using the MLM is significantly improved under the random road surface.

Under a bump road surface: Based on the parameters of the bump road surface S= 20 m and q0= 0.06 m, a bump road excitation in Eq. (4) is then plotted in Fig. 5(a). Unde this bump road excitation, the acceleration response of the car’s body is then simulated plotted in Fig. 5(b).

Fig. 4Results under a road combination of ISO levels A and B

Results under a road combination of ISO levels A and B

a) The random road surface

Results under a road combination of ISO levels A and B

b) Vertical car’s body acceleration response

Fig. 5The control result under a bump road surface

The control result under a bump road surface

a) The bump road surface

The control result under a bump road surface

b) Vertical car’s body acceleration response

Fig. 6The control result under a harmonic road surface

The control result under a harmonic road surface

a) The harmonic road surface

The control result under a harmonic road surface

b) Vertical car’s body acceleration response

The result in Fig. 5(b) also shows that the acceleration response of the vertical car’s body with both the FLC and MLM is smaller than the result of the passive suspension. Additionally, the acceleration response of the vertical car’s body using the MLM is also reduced in comparison with the FLC under the same simulation conditions. Thus, the MLM is good under the bump road surface.

Under a harmonic road surface: Similar, a harmonic road surface of Eq. (5) shown in Fig. 6(a) is also used to simulate and analyze the MLM’s effectiveness. The simulation result of the acceleration response of the car’s body has been indicated as in Fig. 6(b). Observing the result in Fig. 6(b), the acceleration response of the vertical car’s body with the MLM is similar to the simulation conditions of the random and bump road surfaces. It means that the car’s ride comfort with the MLM is better than both the FLC and passive suspension under a simulation condition. Thus, the car’s suspension used the MLM is also effective under a harmonic function.

Via the numerical simulations of MLM under different conditions of cars, it can conclude that MLM has an obvious effect on controlling the car’s ride comfort.

5. Conclusions

Based on map data inputs of different excitations of the road into FLC, the MLM’s effectiveness in improving the car’s ride comfort is better than the FLC under the different simulation conditions.

To have the learning data, the experiment research on the actual road conditions to build FLC’s logic rules need to be done. These problems are difficult to solve. However, through the different data of roads and FLC’s logic rules, MLM in ANFIS could learn the control rule of the FLC to further improve car’s suspension system but without the designer’s experience, and it is the innovation of this study.

This research result is also applied to control the vibration isolation systems of other vehicles such as the heavy trucks, vibratory rollers, and trains.

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About this article

Received
30 April 2021
Accepted
07 June 2021
Published
28 June 2021
SUBJECTS
Vibration in transportation engineering
Keywords
car’s suspension system
fuzzy logic control
machine learning method
Acknowledgements

This work has been supported by the Teaching and Research Project of Hubei Polytechnic University (No. 21xjz04y) and the Key Scientific Research Project of Hubei Polytechnic University (No. 21xjz02A).