Published: 31 March 2014

Self-synchronization theory of a nonlinear vibration system driven by two exciters. Part 1: Theoretical analysis

Li Ye1
Li He2
Wei Xiaopeng3
Wen Bangchun4
1, 2, 3, 4School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110004, China
3School of Mechanical Engineering, Dalian University of Technology, Dalian, 116023, China
3Adavanced Design Technology Center, Dalian University, Dalian, 116622, China
Corresponding Author:
Li He
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Abstract

A single mass vibration system driven by two counter-rotating motors is studied in this paper. The nonlinear factor of vibration spring in the vertical direction is considered. Based on the Lagrange Equations, the mechanic-electric coupling dynamic equation of the vibration system is established. The condition of the self-synchronization implementation of the system is obtained by using the Hamilton theory. Applying once approximate method of nonlinear system stability, the asymptotic stability condition of the vibration system at equilibrium point is deduced. They provide theoretical basis for the simulation of self-synchronization of vibration system.

1. Introduction

The earliest detailed accounts on synchronized motion was made by Huygens [1], who observed that two clock pendulums suspended from stiff wooden beams could run in a steady state and move in opposition to each other at the same angular velocity. Since 1894, the synchronous phenomena was also found in nonlinear circuits by scientists, such as Rayleigh [2] found that two organ tubes could produce a synchronized sound when the outlets were close to each other and Pol [3] observed the synchronization of certain electrical-mechanical system. They called this phenomenon as “frequency capture”, which was a unique phenomenon of nonlinear system. In the 1960s, Dr. Blekhman I. I. [4-6] in Soviet Union proposed the self-synchronization theory of vibrating machinery with double exciters and established the conditions of existence and stability of self-synchronization of the exciters in vibrating system based on the analytical method of direct motion separation. The method was applied later by some researchers Ragulskis K. M. [7-8], Khodzhaev K. Sh. [9], Sperling L. [1-11] and Nagaev R. F. [12] from Lithuania, Russia, Germany and other countries to a number of synchronization problems. It has been proven to be useful and descriptive leading to better understanding and theoretical explanation of the mechanism of self-synchronization. Japanese researchers Inoue J. and Araki Y. [13] et al. studied the multiple frequency self-synchronization of vibration machine driven by two motors. Chinese scholar Prof. Wen [14-16], selected the phase difference between two exciters as the variable to simplify the analytical method for establishing the conditions of existence and stability of self-synchronization of two identical exciters in a vibrating system. Later Balthazar J. M. [17] from Brail has also given some short comments on self-synchronization of two non-ideal sources. Yamapi R. [18-19] in Cameroon introduced dynamic characteristics of two motors to the self-synchronization theory. The self-synchronization of a vibrating system from the effect of electric-mechanic motors coupling was dependent on the dynamic parameters of two induction motors. In recent years, many scholars [20-22] considered nonlinear factor of vibration system and the vibration problems of nonlinear system were solved well.

In this paper, a single-mass nonlinear vibrating system driven by two counter-rotating motors is studied. The nonlinear factor of vibration spring in the vertical direction is considered. A mechanic-electric coupling dynamic model of the vibration system is established. The condition of self-synchronous operation implementation of the vibration system is obtained according to Hamilton principle. Based on once approximate method of stability of nonlinear system, the asymptotic stability condition of the vibration system at the equilibrium point is deduced. They provide theoretical basis for the simulation of self-synchronization of vibration system.

2. The mechanic-electric coupling dynamic model of the vibrating system

The mechanical model of a single-mass nonlinear vibrating system driven by two counter-rotating motors is presented in Fig. 1, which consists of a vibrating body and two eccentric rotors. The vibrating body is connected with fixed support by four springs in x-axis and y-axis directions, respectively. The hard characteristic of the springs in y-axis direction is considered. Fig. 2 shows the hard characteristic curve. The expression of elastic force is described as Eq. (1):

1
F=kx+k'x3.

Fig. 1The mechanical model of a single-mass nonlinear vibration system

The mechanical model of a single-mass nonlinear vibration system

Fig. 2Hard characteristic curve of nonlinear spring

Hard characteristic curve of nonlinear spring

The two eccentric rotors driven by two induction motors separately are installed symmetrically about the yoz plane which goes through the centroid of the vibrating body. o1 and o2 are separately the rotation centers of the two counter-rotating eccentric rotors.

As can be seen from Fig. 1, the vibrating body exhibits three degrees of freedom, i.e., two translation motions in the x-axis and y-axis directions and one swing in ψ direction. In addition, the eccentric rotor 1 and 2 rotate about their own spindle and the rotor angle are separately denoted by φ1 and φ2. Therefore, the vibrating system needs five independent coordinates to describe its special position, i.e., this vibrating system has five degrees of freedom.

As illustrated in Fig. 3, three reference frames can be assigned as follows: the fixed coordinate system oxy which is fixed to the inertial space; the translation coordinate system o'x'y' and the rotating coordinate system o'xy which are both fixed to the vibrating body. In the rotating coordinate system o'xy, the centroid coordinates of the eccentric rotor 1 and 2 can be expressed as:

2
x1''y1''=x+r1cosφ1+ψ-l0cosβ-ψy+r1sinφ1+ψ+l0sinβ-ψ,x2''y2''=x-r2cosφ2-ψ+l0cosβ+ψy+r2sinφ2-ψ+l0sinβ+ψ,

where r1 and r2 are the rotation radius of the eccentric rotor 1 and 2, respectively; l0 is the distance between the center of rotation of each eccentric rotor and the centroid of the vibration body; β is the included angle between the linkage between the center of rotation of each eccentric rotor and the centroid of the vibration body and horizon x-axis. φ1 and φ2 are separately the rotor angles of the eccentric rotor 1 and 2; ψ is the rotation angle of the vibration body around the z-axis rotation.

Fig. 3Coordinate systems: fixed-coordinate system oxy; translation coordinate system o'x'y'; rotating coordinate system o'x″y″

Coordinate systems: fixed-coordinate system oxy; translation coordinate system o'x'y';  rotating coordinate system o'x″y″

The kinetic energy T of the vibrating system can be expressed as follows:

3
T=12mx˙2+y˙2+12Jψ˙2+12m1x˙1''2+y˙1''2+12m2x˙2''2+y˙2''2+12J01φ˙12+12J02φ˙22,

where m is the mass of vibration body; m1 and m2 are the mass of exciter 1 and 2; J is the moment of inertia of vibration body; J01 and J02 are the moments of inertia of motor 1 and 2.

The vibrating body is connected with fixed base by four springs in x-axis and y-axis directions, respectively. When the vibration system is working, the deformations of springs A, B, C and D are expressed as:

4
ΔxA=x+lx1-cosψ, ΔyA=y-lxsinψ,
ΔxB=x-lx1-cosψ, ΔyB=y+lxsinψ,
ΔxC=x+lx11-cosψ+lysinψ, ΔyC=y-lx1sinψ+ly1-cosψ,
ΔxD=x-lx11-cosψ+lysinψ, ΔyD=y+lx1sinψ+ly1-cosψ.

Then the potential energy V of the system can be expressed as:

5
V=12kAΔxA2+ΔyA2+12kBΔxB2+ΔyB2+12kCΔxC2+ΔyC2+12kDΔxD2+ΔyD2+12ky'f2y,y˙,

where kA and kB are the stiffness coefficient of spring A and B, kA=kB=kx/2; kC and kD are the stiffness coefficient of spring C and D, kC=kD=ky/2; ky' is the stiffness coefficient of nonlinear spring, which can be obtained by experimental curve of spring; f(y,y˙) is the nonlinear function in y-axis direction, f(y,y˙)=y3.

Then the viscous dissipation function D of the system can be described as the following:

6
D=12fAΔx˙A2+Δy˙A2+12fBΔx˙B2+Δy˙B2+12fCΔx˙C2+Δy˙C2+12fDΔx˙D2+Δy˙D2,

where fA, fB, fC and fD are the damping coefficient of spring A, B, C and D, respectively.

The Lagrange’s equation is expressed as:

7
ddt(T-V)q˙i-T-Vqi+Dq˙i=Qi,

where qi is the generalized coordinate of the system; Qi is the generalized force of the system. q=[x,y,z,ψ,φ1,φ2]T is chosen as the generalized coordinates of the vibrating system and the generalized forces are: Qx=Qy=Qψ=0, Qφ1=Te1-fd1φ˙1 and Qφ2=Te2-fd2φ˙2; Te1 and Te2 are the electromagnetic torque of motor 1 and 2; fd1 and fd2 are the damping coefficient of motor 1 and 2.

Substitute Eqs. (3), (5) and (6) to Eq. (7) and the electromechanical-coupled dynamic model of the system can be reduced as follows:

8
Max¨+fxyx˙+kxyx=m1r1φ˙12cosφ1+φ¨1sinφ1-m2r2φ˙22cosφ2+φ¨2sinφ2,
May¨+fxyy˙+kxyy+ky'y3=m1r1φ˙12sinφ1-φ¨1cosφ1+m2r2φ˙22sinφ2-φ¨2cosφ2,
Jaψ¨+fψψ˙+kψψ=-m1r1l0φ˙12sinφ1+β+r1-l0cosφ1+βφ¨1
+m2r2l0φ˙22sinφ2+β+r2-l0cosφ2+βφ¨2,
J01+m1r12φ¨1+fd1φ˙1=Te1
-m1r1y¨cosφ1+ψ-x¨sinφ1+ψ+ψ¨r1-l0cosφ1+β-l0ψ˙2sinφ1+β,
J02+m2r12φ¨2+fd2φ˙2=Te2
-m2r2y¨cosφ2-ψ+x¨sinφ2-ψ-ψ¨r2-l0cosφ2+β-l0ψ˙2sinφ2+β,

where Ma is the mass of vibration system, Ma=m+m1+m2; Ja is the moments of inertia of the vibration system, Ja=J+m1+m2l02+r2;kxy and kψ are the stiffness coefficients of the vibration system in x, y and ψ directions, kxy=kx+ky and kψ=kylx12+kyly2; fxy and fψ are the damping coefficients of the vibration system in x, y and ψ directions, fxy=fx+fy and fψ=fxlx2+fy(lx12+ly2); ¨ denotes d2/dt2.

According to the electromagnetic property of asynchronous motor [23], the relationship between electromagnetic torque Te and speed n is deduced as Eq. (9):

9
Te=2TmaxsmnNnN-nsm2nN2+(nN-n)2,

where Tmax is the maximum torque; Tmax=KTTN;sm is the critical slip, sm=sN(KT+KT2-1); KT is the overload coefficient; TN is the rated torque; sN is the rated slip; nN is the rated speed; n is the speed of motor at any time.

3. The condition of self-synchronization implementation

We assume that the average phase of two eccentric rotors is φ, and φ=ω-t, where ω- is the average angular velocity. The phase difference between the two eccentric rotors is 2α, i.e.:

10
2φ=φ1+φ2, 2α=φ1-φ2.

Then the phase of the eccentric rotor 1 and 2 are separately described as:

11
φ1=φ+α=ω-t+α, φ2=φ-α=ω-t-α.

In the first three formulas of Eq. (8), the angle accelerations φ¨1, φ¨2 of the eccentric rotor 1 and 2 are so small that they could be neglected. In actual project, m1r1m2r2. Therefore, the first three formulas of the electromechanical coupling dynamic equation Eq. (8) can be simplified as Eq. (12):

12
Max¨+fxyx˙+kxyx=-m1r1+m2r2φ˙2sinαsinφ,
May¨+fxyy˙+kxyy+k'yy3=m1r1+m2r2φ˙2cosαsinφ,
Jaψ¨+fψψ˙+kψψ=-m1r1+m2r2l0φ˙2sinαcosφ+β.

Introduce the following parameters:

13
ωx=kxyMa, ωy=kxyMa, ωψ=kψJa,
ξx=fxy2Maωx, ξy=fxy2Maωy, ξψ=fψ2Jaωψ,

where ωx, ωy and ωψ are the natural frequency of the vibration system in x, y and ψ directions; ξx, ξy and ξψ are the damping ratios of the vibration system in x, y and ψ directions.

For Eq. (12), the vibration response in each direction can be solved by gradual method of nonlinear system. When the system is working in the non-resonant case, the meaningful solution for project can be expressed as:

14
x=axsinω-t-ϑx,
y=aysinω-t-ϑy,
ψ=aψcosω-t+β-ϑψ,

where the vibration amplitude, the lagging phase angle in each direction are separately:

15
ax=-m1r1+m2r2ω-2sinαMaωx2-ω-22+2ξxωxω-2, ϑx=arctan2ξxωxω-ωx2-ω-2,
ay=m1r1+m2r2ω-2cosαMaωey2-ω-22+2δeyω-2, ϑy=arctan2δeyω-ωey2-ω-2,
aψ=-(m1r1+m2r2)l0ω-2sinαJa(ωψ2-ω-2)2+(2ξψωψω-)2, ϑψ=arctan2ξψωψω-ωψ2-ω-2,

in which the equivalent natural frequency and the equivalent damping ratio in y direction are:

16
ωey=ωy+3ky'8Maωyay2, δey=fxyMa.

In one vibration period, Hamilton actions can be expressed as:

17
I=0T1(T-V)dt=02π(T-V)dφ.

According to Eq. (14), x˙, y˙, ψ˙, x¨, y¨ and ψ¨ can be deduced. According to Eq. (2), x˙1'', y˙1'', x˙2'' and y˙2'' are obtained. Substitute them to the kinetic energy Eq. (3) and potential energy Eq. (5). Compared with β, φ1 and φ2, ψ is so small that it could be neglected. Do an integral over the kinetic energy and potential energy within 0~2π and substitute the integral value into Eq. (17). Then Eq. (17) can be expressed as follows:

18
I02πT-Vdφ=π2ax2Maω-2-kxy+ay2Maω-2-kxy+aψ2Jω-2-kψ=π2m1r1+m2r22ω-4ω-2-ωx2sin2αMaωx2-ω-22+2ξxωxω-2+m1r1+m2r22ω-4ω-2-ωy2cos2αMaωey2-ω-22+2δeyω-2+m1r1+m2r22l02ω-4ω-2-ωψ2sin2αJaωψ2-ω-22+2ξψωψω-2.

Expand cos2α and sin2α in Eq. (18) and merger the similar items which contain sin2α, cos2α and constant terms. Then Eq. (18) can be rewritten as:

19
Iπ2Ecos2α+C,

where:

20
E=12-m1r1+m2r22ω-4ω-2-ωx2Maωx2-ω-22+2ξxωxω-2+m1r1+m2r22ω-4ω-2-ωy2Maωey2-ω-22+2δeyω-2-m1r1+m2r22ω-4l02ω-2-ωψ2Jaωψ2-ω-22+2ξψωψω-2,
C=12m1r1+m2r22ω-4ω-2-ωx2Maωx2-ω-22+2ξxωxω-2+m1r1+m2r22ω-4ω-2-ωy2Maωey2-ω-22+2δeyω-2+m1r1+m2r22l02ω-4ω-2-ωψ2Jaωψ2-ω-22+2ξψωψω-2.

The Hamilton’s principle is described as Eq. (21):

21
δI+1ω002πi=12Fiδqid(ωt)=0.

Substitute (19) into (21) and arrange to obtain:

22
sin2α=2(ΔTe-ΔTfd)E=ΔTe-ΔTfdH=1D.

In Eq. (22), define H, D and W as the frequency capture moment, the self-synchronization coefficient and the stability coefficient. They can be expressed as follows:

23
H=12E=m1r1+m2r22ω-24W,
D=HΔTe-ΔTfd=14m1r1+m2r22ω-2WTe1-Te2-Tfd1-Tfd2,
W=-ω-2ω-2-ωx2Maωx2-ω-22+2ξxωxω-2+ω-2ω-2-ωy2Maωey2-ω-22+2δeyω-2-ω-2l02ω-2-ωψ2Jaωψ2-ω-22+2ξψωψω-2.

According to the above deduction, two eccentric rotors should have a constant phase difference in order to implement self-synchronous operation. Then we have Eq. (24):

24
D1 or ΔTe-ΔTfdH1.

Substitute Eq. (23) into Eq. (24) and the condition of implementing synchronization can be deduced, which is that the frequency capture torque of two motors is greater than or equal to the torque difference between the residual electromagnetic torques of two motors.

When |D|>1, arcsin(1/D) satisfied the following two ranges:

(1) When W/(ΔTe-ΔTfd)<0, i.e., D<-1, arcsin(1/D), i.e., the phase difference 2α is in (-π,0) range.

(2) When W/(ΔTe-ΔTfd)<0, i.e., D>1, arcsin(1/D), i.e., the phase difference 2α is in (0,π) range.

4. The stability of self-synchronization motion

In the last two formula of Eq. (8), the swinging angular velocity ψ˙ is so small that it can be able to be neglected. Compared with φ1 and φ2, ψ is very small and can be ignored. Then the last two formula of Eq. (8) can be simplified as:

25
J01+m1r12φ¨1+fd1φ˙1=Te1-m1r1y¨cosφ1-x¨sinφ1+ψ¨r1-l0cosφ1+β,
J02+m2r12φ¨2+fd2φ˙2=Te2-m2r2y¨cosφ2+x¨sinφ2-ψ¨r2-l0cosφ2+β.

We assume:

26
φ1=x1, φ˙1=x2, φ2=x3, φ˙2=x4,e1=x1-x3, e2=x2-x4,m1=m2, r1=r2=r, J01=J02, fd1=fd2.

Then we can obtain:

27
e˙1=e2,e˙2=1J01+m1r2Te1-Te2-fd1J01+m1r2e2--m1rJ01+m1r2y¨-ψ¨l0cosβcosx1-y¨+ψ¨l0cosβcosx3++m1rJ01+m1r2x¨-ψ¨l0sinβsinx1+x¨-ψ¨l0sinβsinx3-2m1r2J01+m1r2ψ¨.

According to Eq. (14) and Eq. (15), we can obtain x¨, y¨ and ψ¨. Substitute them into Eq. (27) and neglect the higher order terms, then we have:

28
e˙1=e2,e˙2=Te1-Te2J01+m1r2-fd1J01+m1r2e2-H'J01+m1r2sine1,

where:

29
H'=m12r2ω-4cosϑyMaωey2-ω-22+2δeyω-2-m12r2ω-4cosϑxMaωx2-ω-22+2ξxωxω-2-m12r2ω-4l02cosϑψJaωψ2-ω-22+2ξψωψω-2.

The corresponding equilibrium point equation with Eq. (28) can be expressed as Eq. (30):

30
e2=0,1J01+m1r2(Te1-Te2)-fd1J01+m1r2e2-H'J01+m1r2sine1=0.

According to Eq. (30), when:

31
sine1=ΔTeH'1.

The equilibrium point of the vibration system is obtained as (arcsinΔTe/H',0). As can be seen from the equilibrium point and Eq. (26), when the system is stable at this point, it can implement self-synchronization operation of zero angular velocity difference. The phase plane singularity at the equilibrium point of Eq. (30) is analyzed and the characteristic equation of Eq. (30) is obtained as the following:

32
λ2+fd1J01+m1r2λ+H'J01+m1r2cose1=0,

where e1=arcsinΔTe/H' is the phase difference of two motors at the equilibrium point of the system. Based on the once approximate method of stability of nonlinear system, when:

33
-arccosfd124H'J01+m1r2<e1<arccosfd124H'J01+m1r2.

The vibrating system have asymptotically stable focus on the phase plane and the focus is the equilibrium point (arcsinΔTe/H',0) of nonlinear vibrating system at the time of non-resonant.

Substitute the phase difference e1=arcsinΔTe/H' of two motors at the equilibrium point of the system to Eq. (33) and neglect the higher order term. The condition of gradual stability when the vibration system operate synchronously at equilibrium point can be deduced:

34
H'>Te1-Te22+fd1416J01+m1r22.

5. Conclusions

A single mass vibration system driven by two counter-rotating motors is studied in this paper. The hard characteristics of vibration springs in the vertical direction is considered and based on the Lagrange Equations, the mechanic-electric coupling dynamic equation of the vibration system is established. When the system is working in the non-resonant case, the meaningful solutions for project in horizon, vertical and swing directions are obtained by gradual method of nonlinear system.

By the Hamilton theory, the condition of the self-synchronization implementation of the system was obtained, which is that the frequency capture moment H of two motors is greater than the absolute value of the output electromagnetic torque difference, i.e., |ΔTe-ΔTfd|. According to Eq. (24), when D>1, arcsin(1/D) satisfied the following two ranges: when W/(ΔTe-ΔTfd)<0, i.e., D< –1, arcsin(1/D), i.e., the phase difference 2α is in (-π,0) range. When W/(ΔTe-ΔTfd)>0, i.e., D> 1, arcsin(1/D), i.e., the phase difference 2α is in (0,π) range.

Applying once approximate method of stability of nonlinear system, the asymptotic stability condition of the vibration system at equilibrium point are deduced, which can be expressed as the following:

H'>Te1-Te22+fd14/16J01+m1r22.

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About this article

Received
19 August 2013
Accepted
27 December 2013
Published
31 March 2014
Keywords
nonlinear
vibration system
self-synchronization
synchronization stability
Acknowledgements

This work is supported by National Science Foundation of China (Grant No. 51175071 and No. 51375080) and the Fundamental Research Funds for the Central Universities (Grant No. N120203001).